
Stainless Steel Ball
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1、AISI 440C Stainless steel ball
Size: 0.35mm- 50.8mm
Grade:G10, G16, G40, G60, G100, G200.
Hardness: HRC56-58,Hartford 440C stainless steel balls are passivated to remove
free iron contaminants and facilitate spontaneous formation of a protective
passive film.
Magnetic:Martensitic steel, magnetic
Features: high precision, good corrosion resistance, strong rust and wear
resistance.
Applications:Bearings,stamping,hydraulic parts, valves, aerospace, seals,
refrigeration equipment, high-precision instruments, etc.
Chemical composition | ||||||||
AISI 440C | C | Si | Mn | P | S | Ni | Cr | Mo |
0.95-1.10 | ≤0.80 | ≤0.80 | ≤0.04 | ≤0.03 | ≤0.60 | 16.0-18.0 | 0.75 |
2、AISI 420C Stainless steel ball
Size: 0.35mm- 50.8mm
Grade : G10-G1000
Hardness: HRC50-55
Magnetic:Martensitic steel, magnetic,Good anti-rust ability,High hardness,AISI
420 stainless steel balls demonstrate good wear characteristics and hardness.
Slightly less hardness and greater corrosion resistance, when compared to 440C.
Features:Commonly known as stainless iron, good corrosion resistance and
toughness.
Applications:All kinds of precision machinery, bearings, electrical equipment,
household appliances, auto parts, etc.
AISI 420C(4Cr13) | C | Si | Mn | P | S | Ni | Cr | Mo |
0.36-0.43 | ≤0.80 | ≤1.25 | ≤0.035 | ≤0.03 | ≤0.60 | 12.0-14.0 | ≤0.60 |
3、430 stainless steel ball
Diameter: 1MM-50.80MM
Hardness: HRC26
Grade : G10-G1000
Features: low price, poor rust resistance.
Application:hardware, ornaments, accessories, cosmetics, industry, industries
with low requirements for antirust performance.Cosmetics agitators, nail polish
and eyeliners, heat exchangers, measurement instruments. and valve balls.
AISI 430 | C | Si | Mn | P | S | Ni | Cr | Mo |
≤0.12 | ≤1.0 | ≤1.0 | ≤0.04 | ≤0.03 | - | 16.0-18.0 | - |
4、AISI 304 Stainless steel ball
Size: 0.5mm- 63.5mm
Grade : G80-G500
Hardness: ≤HRC21
Magnetic:Austenitic steel, non-magnetic
Features: strong rust resistance, good corrosion resistance.widely used, good
rust proof performance, good surface effect, environmental protection
certification.
Applications:Household appliances such as valves, perfume bottles, nail polish,
baby bottles, auto parts, air conditioners, electrical appliances, cosmetics,
bearing slide, medical equipment, jewelry and many other industries.
Chemical composition | |||||||
AISI 304 | C | Si | Mn | P | S | Ni | Cr |
≤0.08 | ≤1.00 | ≤2.00 | ≤0.045 | ≤0.03 | 8.0-10.5 | 18.0-22.0 |
5、AISI 316L Stainless steel ball
Size: 1.0mm- 63.5mm
Grade : G80-G500
Hardness: ≤HRC26
Magnetic:Austenitic steel, non-magnetic
Features: the most suitable for industries with high anti-corrosion
requirements, and the anti-rust ability is very strong,Excellent resistance to
corrosion(apart of chloridric acids),Not hardenable austenitic inox
Applications:AISI 316L stainless steel ball can be used for medical equipment,
chemical industry, aviation, aerospace,plastic hardware, perfume bottle,sprayer,
valves, nail polish, motor, switch,iron,washing machines, refrigerators,air
conditioners,medicinal materials,auto parts, bearings, instrument, bottle.
Chemical composition | ||||||||
AISI 316L | C | Si | Mn | P | S | Ni | Cr | Mo |
≤0.08 | ≤1.00 | ≤2.00 | ≤0.045 | ≤0.03 | 12.0-15.0 | 16.0-18.0 | 2.0-3.0 |
Product packaging
A) Inner packing: Dry packing or oil packing are provided according to you
needs.
B) Outer packing:
1)volatile rust preventive paper + poly bag + iron drum + wooden / iron pallet.
2)25kg poly bag + carton + wooden pallet or wooden box.
3) customized packing.
1,Can you provide sample free?
Yes ,we can provide free samples with in 0.5kg.
2,What kind of payment terms you can accept?
We can accept T/T,L/C, Western Union and Paypal.
3,What about your steel ball’s quality?
Checking in the whole manufacturing process &100% inspection before shipment
ensure the quality of our products.
4,What’s your packing method?
A) Inner packing: Dry packing or oil packing are provided according to you
needs.
B) Outer packing:
1)volatile rust preventive paper + poly bag + iron drum + wooden / iron pallet.
2)25kg poly bag + carton + wooden pallet or wooden box.
3)customized packing.
5,What’s your delivery time?
Within 3-30 days according to your required size and quantity.
6,Is your steel ball competitive?
Yes, We are steel ball manufacture more than 18 years.
Product Application | |||||||||
Our Stainless Steel Ball is including 440C 420C 304 316 201,The Chemical composition is as following | |||||||||
Chemical composition(%) | C | Cr | Si | Mn | P | S | Mo | Ni | Cu |
AISI440C SS Ball | 0.95-1.2 | 16-18 | ≤0.80 | ≤0.80 | ≤0.04 | ≤0.03 | ≤0.75 | ≤0.6 | ---- |
AISI420C SS Ball | 0.26-0.43 | 12-14 | ≤0.80 | ≤1.25 | ≤0.035 | ≤0.03 | ≤0.6 | ≤0.6 | ---- |
AISI304 SS Ball | ≤0.08 | 18-22 | ≤1.0 | ≤2.0 | ≤0.045 | ≤0.03 | ---- | 8-10 | ---- |
AISI316L SS Ball | ≤0.08 | 16-18 | ≤1.0 | ≤2.0 | ≤0.045 | ≤0.03 | 2.0-3.0 | 12-15 | ---- |
AISI201 SS Ball | ≤0.15 | 16-18 | ≤1.0 | 5.5-7.5 | ≤0.045 | ≤0.03 | ---- | 0.35-0.55 | 1.82 |
AISI430 SS Ball | ≤0.12 | 16-18 | ≤1.0 | ≤1.0 | ≤0.04 | ≤0.03 | ---- | ---- | ---- |
Production process
Raw Material Inspection
Raw material comes in wire form. This material is first visually inspected
for quality and lack of any defects. Diameter is verified and the raw material
certificate is reviewed.
Cold Heading
The cold heading machine cuts off a specified length of the wire material
into a cylindrical slug. Two hemispherical halves of the heading die then form
the slug into a roughly spherical shape. This forging process is performed at
room temperature and a slight amount of excess material is used to ensure that
the die cavity is completely filled. Cold heading is performed at very high
speeds with cycle time averaging about one large ball per second. Smaller balls
are headed at rates between two to four balls per second.
Flashing
Excess material that forms around the perimeter of the precision steel ball
is removed during the flashing process. The balls are passed numerous times
between two grooved cast iron plates removing small amounts of excess material
as they roll.
Heat Treatment
Parts are then heat-treated using a quench and temper process. A rotary
furnace is employed to ensure that all parts are exposed to the same conditions.
After the initial heat treatment, the parts are immersed in an oil reservoir.
This rapid cooling (oil quenching) produces martensite, a steel phase which is
characterized by high hardness and superior wear properties. Subsequent
tempering operations further decrease internal stresses until the final
specified hardness range of the bearing is reached.
Grinding
Grinding is performed both before and after heat treatment. Finish Grinding
(also known as Hard Grinding) brings the ball closer to its final requirements.
The grade of a precision metal ball is a measure of its overall precision; the
lower the number, the more precise is the ball. Ball grade encompasses diameter
tolerance, roundness (sphericity) and surface roughness - also called surface
finish. Precision ball manufacturing is a batch operation. Lot size is
determined by the size of the machinery used for the grinding and lapping
operations.
Lapping
Lapping is similar to grinding but involves a significantly lower material
removal rate. Lapping is performed using two phenolic plates and a very fine
abrasive slurry such as diamond dust. This final manufacturing process greatly
improves surface roughness. Lapping is required for high precision or super
precision ball grades.
Cleaning
A cleaning operation then removes any processing fluids and residual
abrasive material from the manufacturing process. Customers requiring more
stringent cleanliness requirements, such as those serving micro-electronics,
medical or food industries, can take advantage of Hartford Technologies more
sophisticated cleaning options.
Visual Inspection
After the primary manufacturing process, every lot of precision steel balls
undergoes multiple in-process quality control checks. A visual inspection is
performed to check for defects such as rust or dirt.
Roller Gauging
Roller gauging is a 100% sorting process that separates both under-size and
over-size precision steel balls. Please check out our separate video on the
roller gauging process.
Quality Control
Each lot of precision balls is inspected to ensure grade requirements for
diameter tolerance, roundness and surface roughness. During this process, other
relevant characteristics such as hardness, and any visual requirements are also
evaluated.
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